Electromechanical Assembly
Electromechanical Assembly-Preparing Your Product for Its Intended Use
Electromechanical assembly is the final stage of product build, where tested electronic components are installed into the finished unit. Using our proven PCB electromechanical assembly process, we take an assembled and tested PCBA and integrate it into the final product, including attaching wire harnesses from the PCBA to the unit to ensure proper functionality. Our electromechanical assembly services combine experienced technicians, specialized equipment, and established processes to help you move products to completion faster, while saving your team the time and cost of managing in-house assembly.
Concept to Reality
We turn your concepts and ideas into reality by providing electronic manufacturing and electromechanical assembly services such as:
Placing the PCBA into the final product
Manufacturing and attaching wire harnesses from PCBA to the unit
Potting and encapsulation
These services are ideal for companies that do not have — or do not want to add — in-house electronics or PCB electromechanical assembly capabilities required to complete the final product. Additional benefits for customers come from professional final electromechanical assembly, better protecting the inner components from damages resulting from extreme temperatures and movements, and services protecting components from prying eyes using the tinted epoxies and polyurethanes we offer in addition to the clear option.
Full-Service Electromechanical Assembly Process
Coordinate with vendors
During the electromechanical assembly process, we will coordinate with the other parties or vendors, managing the process for a streamlined assembly. We make it simple to take your product concepts to market.
Storing and Shipping
Caltronics also offers fulfillment services. We will store and ship your products to your customers to save your company valuable time, money, and space. Our customized branding, including labeling and packing, ensures your product is correctly identified and delivered on time.
Caltronics X-ray inspection is so sophisticated that even our competitors call on us for:
Assembling electronics products allows Caltronics to connect the PCBA to the housing unit for complete turn-key manufacturing solutions. Our electromechanical assembly services apply to various markets, including commercial, military, and sports.
Commercial Industries: our final assembly services will connect the PCBA with the housing or control panel and offer sealing for protection. Some examples include control panels, security systems, and button-operated systems.
Military Applications: include programming electronic components to make the final assembly wirelessly controlled.
Sports Applications: the assembly of electronic-operated training equipment, tracking the user's activities to increase speed, flexibility, and performance.
Markets We Serve
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Commercial Applications
Caltronics Design & Assembly specializes in crafting cutting-edge printed circuit board (PCB) solutions tailored for the commercial and industrial sectors.
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Defense and Aerospace
We specialize in designing and assembling defense and aerospace PCBs with the highest standards of precision and reliability.
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Medical Devices
Caltronics Design & Assembly specializes in precision PCB assembly for medical devices, ensuring seamless tracking of patient metrics by caregivers and doctors.
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Military and Law Enforcement
Caltronics Design & Assembly works with military and law enforcement to provide the necessary technology to accomplish their missions.
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Renewable Energy
Caltronics is committed to eco-conscious PCB assembly for energy management systems. We prioritize using environmentally friendly materials.
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Solar Panels
The solar energy industry is rapidly evolving, and at the heart of this revolution are Solar Panel PCB Boards. These boards are crucial in converting sunlight into usable energy.
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Sports and Outdoors
Caltronics Design & Assembly specializes in creating durable printed circuit boards (PCBs) for outdoor sports and equipment.
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Automotive
Caltronics provides industry-leading automotive PCB assembly services, ensuring that every automotive PCB we produce meets the highest standards of quality and reliability.
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Navigation
We specialize in designing and manufacturing high-performance printed circuit boards (PCBs) tailored for navigation applications.
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Lighting
We excel in creating high-quality printed circuit boards for LED lighting applications. Our custom LED PCBs are designed to maximize performance.
Common Questions Around Electromechanical Assembly
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Caltronics Design & Assembly can manage the entire electronics assembly process to prepare the product for the market. We coordinate with each party in manufacturing, including obtaining parts that are 3D-printed, injection molded, machined, cast, bent, formed, stamped, and fabricated using various other processes. We are also able to handle various coatings either in-house or through trusted vendors.
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We offer storage and fulfillment services, so you don't need to house the products or materials.
Turn Your Ideas into Reality
Connect with our experts, tell us your idea, and get a free quote.
Our team has the electromechanical assembly knowledge and equipment to save you time and money while building a product that exceeds your expectations.
Get Started with Caltronics Today
Ready to turn your innovative ideas into reality? Fill out the form below or call us at 651.462.1440 to learn how we can assist you in achieving your goals.
Related Services
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Electronic Design
Transforming ideas into functional designs, we specialize in creating electronic circuits tailored to your specific requirement.
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Our PCB design services focus on creating efficient, reliable, and cost-effective printed circuit boards, optimizing for performance and manufacturability.
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PCB Assembly
We bring your PCB designs to life with our state-of-the-art PCBA assembly services, ensuring high-quality production with attention to detail.
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Design for Test
Our DFT services ensure your PCB designs are optimized for easy testing, reducing potential issues and enhancing product reliability.
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Design for Manufacturing
We make sure your PCB designs are perfectly tailored for your manufacturing needs, reducing costs and overall time to market.
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Rapid PCB Prototyping
Accelerate your development process with our rapid PCB prototyping services, allowing you to test and refine designs swiftly.
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Electronic Product Design
From concept to final product, our comprehensive electronic product design services encompass all aspects of development.
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Electronics Testing
Our thorough electronic testing procedures ensure the enduring reliability and quality of your electronic components and assemblies.
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PCB Potting
We understand the importance of protecting your electronic components. Our PCB potting services are designed to ensure the longevity and performance of your devices
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Through Hole
Caltronics Design & Assembly specializes in through-hole PCB assembly, ensuring the highest standards of quality and reliability for your electronic devices.
